Search
Close this search box.
  1. Home
  2. »
  3. Rapid Prototyping Service

Rapid Prototyping Services

High-quality prototypes delivered in as fast as 24 hours. Competitive pricing, cutting-edge technology, and expert support at every step.

Rapid-Prototyping-Service

Rapid Prototyping Services

Professional Services-Fast, Reliable, and Cost-effective

plasticssolution service-page-render-3dp

3D Printing

Ideal for rapid, cost-effective plastic prototypes.
plasticssolution service-page-render-cnc

CNC Machining

High-precision, metal and plastic parts with tight tolerances.
plasticssolution service-page-render-vc

Vacuum Casting

Perfect for small batches of high-quality plastic parts.

Our Process

How It Works – From Concept to Reality

pmd-DM

Submit Your Design

Upload your CAD design or consult with our engineers to develop your concept.

pmd-DM

Choose Your Service

We offer tailored advice on the best manufacturing method (3D printing, CNC, or vacuum casting) and material based on your project needs.

pmd-DM

Prototyping & Production

We’ll manufacture your prototype within 1-3 days using state-of-the-art machinery. Every prototype undergoes rigorous quality control checks.

pmd-DM

Fast Delivery

Enjoy fast worldwide shipping to ensure your prototypes reach you quickly, no matter where you are.

GENERATE REAL RESULTS!

Exceeding Expectations in Rapid Prototyping

We deliver rapid prototypes with precision and speed, ensuring reduced lead times and superior quality that go beyond what’s anticipated.

0 K

Hours of Work

0 +

Projects Done

0 %

Client Satisfaction

Rapid-Prototyping-Service

STREAMLINED RAPID PROTOTYPING SERVICE

End-to-End Prototyping Solutions

Our rapid prototyping services ensure seamless coverage from design to production.
We offer fast, high-quality prototyping for faster iterations and quicker time to market.

Tailored Solutions

Customized prototypes based on your specific needs.

Cost Efficiency

Competitive pricing without compromising quality.

Happier 3000+ Clients

Trusted by clients globally for consistent quality and support.

Speed ​​& Precision

3D printing and CNC machining speed up precision prototypes.

“They delivered high-quality parts within 3 days and saved our project. We couldn’t ask for better support!”

— John Doe, Senior Product Engineer at HP

Rapid Prototyping Projects

Case Studies & Projects

plasticssolution home Automotive-Industry

Automotive Parts Prototype

Developed precision auto components using CNC machining, reducing lead time and improving assembly accuracy.
plasticssolution home Aerospace-industry

Aerospace Component Development

Utilized high-strength thermoplastics and 3D printing for aerospace parts, achieving weight reduction and structural integrity.
Rapid-Prototyping-Service

Medical Device Testing Model

Produced high-accuracy medical device prototypes with biocompatible materials, enabling real-world testing and iterations.
Rapid-Prototyping-Service

Consumer Electronics Enclosure

Created durable, lightweight enclosures for electronic devices using SLA 3D printing, optimizing both design and manufacturing efficiency.
plasticssolution home -AI

Robotics Parts Prototype

Produced high-tolerance parts for robotics, enabling functional testing and mechanical validation through CNC machining and SLA printing.
Rapid-Prototyping-Service

Smart Home Device Casing

Manufactured smart home device enclosures using SLS technology, providing a high-quality finish for design validation and user testing.
Rapid-Prototyping-Service

Wearable Tech Device

Created ergonomic and lightweight prototypes for wearable devices using TPU material, allowing flexibility and real-world testing.
Rapid-Prototyping-Service

Industrial Equipment Part

Rapidly produced large-scale prototypes for industrial machinery using FDM 3D printing, ensuring durability and precise fit for end-use.
plasticssolution home Home-Appliances

Home Appliance Housing

Delivered functional prototypes for home appliance housing through vacuum casting, ensuring cost-effective testing and product refinement.

Materials for Rapid Prototyping

Overview and Applications

Materials for Rapid Prototyping: Plastic Options

In rapid prototyping, plastic materials offer versatility, ease of processing, and a wide range of properties, making them ideal for creating prototypes with varying levels of flexibility, durability, and aesthetic appeal. Here’s a refined list of popular plastic options commonly used in prototyping:


1. Acrylonitrile Butadiene Styrene (ABS)

  • Description: ABS is a widely-used thermoplastic known for its toughness, impact resistance, and machinability. Its durability makes it a standard choice for functional prototypes.
  • Applications: Frequently used in consumer goods, automotive parts, and electronic enclosures. ABS is excellent for prototypes requiring high mechanical strength and stability.
  • Properties: ABS provides good strength and stiffness and is resistant to chemicals and heat. It is easy to post-process with painting or coating.

2. Polycarbonate (PC)

  • Description: PC is a transparent, high-strength material that combines impact resistance with optical clarity, making it ideal for parts needing visibility.
  • Applications: Common in prototypes for safety equipment, electronic devices, and optical components.
  • Properties: PC is highly durable and offers exceptional toughness, along with good thermal resistance. It can withstand extreme impact without breaking.

3. Polyethylene (PE)

  • Description: PE is a versatile plastic known for its toughness, flexibility, and resistance to moisture. It’s commonly used for softer prototypes where flexibility is required.
  • Applications: Frequently used in packaging, flexible parts, and containers. It’s suitable for prototypes that need resilience against environmental stress.
  • Properties: PE provides good impact strength, is highly resistant to chemicals, and is FDA-compliant for certain food-grade applications.

4. Polypropylene (PP)

  • Description: PP is a semi-rigid and lightweight thermoplastic that offers good chemical resistance and fatigue resistance, ideal for parts with living hinges.
  • Applications: Commonly used in automotive parts, consumer goods, and medical devices. Ideal for prototypes that require durability and resilience in repeated movement applications.
  • Properties: PP has a high melting point, good chemical resistance, and excellent fatigue resistance, making it suitable for applications with repetitive strain.

5. Nylon (Polyamide – PA)

  • Description: Nylon is a strong, flexible plastic with excellent wear resistance and low friction, making it suitable for high-performance parts.
  • Applications: Frequently used in mechanical parts like gears, bushings, and structural components. Nylon is perfect for prototypes needing both durability and low friction.
  • Properties: Offers excellent strength, toughness, and wear resistance, with good chemical and temperature resistance.

6. Polyethylene Terephthalate Glycol (PETG)

  • Description: PETG is a clear, durable plastic that combines the strength of PET with the flexibility of glycol, making it ideal for parts requiring transparency and toughness.
  • Applications: Commonly used for prototyping bottles, medical devices, and food containers.
  • Properties: PETG is easy to thermoform, has good chemical resistance, and is suitable for medical-grade applications.

7. Polyoxymethylene (POM) – Delrin

  • Description: Known for its high stiffness and low friction, POM (commonly known as Delrin) is ideal for mechanical parts requiring strength and precision.
  • Applications: Common in prototypes for gears, bearings, and precision components in mechanical systems.
  • Properties: POM offers high dimensional stability, low friction, and excellent wear resistance. It’s suitable for parts where friction and mechanical stability are critical.

8. Polymethyl Methacrylate (PMMA) – Acrylic

  • Description: Acrylic, also known as PMMA, is a transparent thermoplastic that offers excellent optical clarity, ideal for display components.
  • Applications: Frequently used for prototypes of windows, displays, and light covers.
  • Properties: Acrylic is lightweight, provides high impact strength, and has excellent clarity and UV resistance.

9. Polyether Ether Ketone (PEEK)

  • Description: PEEK is a high-performance engineering plastic with excellent mechanical strength and chemical resistance, suitable for demanding environments.
  • Applications: Used in aerospace, automotive, and medical device prototyping. Ideal for high-temperature and chemically resistant parts.
  • Properties: PEEK offers excellent thermal stability, chemical resistance, and mechanical properties, making it suitable for prototypes in extreme conditions.


Each of these plastic materials provides distinct benefits for rapid prototyping, from structural integrity to chemical resistance and optical clarity. Their diverse characteristics make them valuable across a range of industries, allowing for flexible and tailored approaches to developing high-fidelity prototypes.

Materials for Rapid Prototyping: Metal Options

For rapid prototyping projects, metals are often used for parts that need high durability, strength, and thermal resistance. Here’s a breakdown of commonly used metals in rapid prototyping:


1. Aluminum

  • Description: Lightweight and versatile, aluminum is easy to machine and offers excellent corrosion resistance and conductivity.
  • Applications: Used for functional prototypes requiring strength without significant weight, such as automotive components, aerospace parts, and consumer electronics.
  • Grades: Common alloys include 6061, 7075, and 5052, each with unique properties suited for different environments.

2. Stainless Steel

  • Description: Known for its high strength, corrosion resistance, and durability, stainless steel is ideal for parts requiring both mechanical robustness and resistance to wear.
  • Applications: Used in prototyping for medical devices, food processing equipment, and structural components.
  • Grades: Popular grades include 304, 316 (with enhanced corrosion resistance), and 17-4 PH (for high strength and hardness).

3. Brass

  • Description: A copper-zinc alloy, brass is easily machinable and provides a good balance of strength, corrosion resistance, and appearance.
  • Applications: Frequently used for decorative elements, plumbing fixtures, and functional prototypes needing a high-quality finish.
  • Grades: Common types include C360 (free-machining brass) for precision parts and C464 (naval brass) for improved corrosion resistance.

4. Copper

  • Description: Known for its superior electrical and thermal conductivity, copper is used for prototypes in applications that require efficient heat dissipation and conductivity.
  • Applications: Useful for electrical connectors, heat exchangers, and circuit components.
  • Grades: Common grades include C101 (high conductivity) and C110 (electrolytic tough pitch copper) for electronic and electrical applications.

5. Titanium

  • Description: Titanium combines high strength with lightweight properties and is highly resistant to corrosion and extreme temperatures.
  • Applications: Used in prototypes for medical implants, aerospace, automotive, and marine components, particularly in high-stress environments.
  • Grades: Titanium Grade 2 (commercially pure) is commonly used in rapid prototyping, while Grade 5 (Ti-6Al-4V) offers higher strength for demanding applications.

6. Tool Steel

  • Description: Tool steel is valued for its hardness and wear resistance, making it suitable for tools, dies, and molds that undergo frequent stress.
  • Applications: Ideal for parts that require precision and durability, such as cutting tools, injection molds, and wear-resistant machine components.
  • Grades: D2, A2, and O1 are commonly used in prototyping, each offering different balances of hardness and toughness.

7. Inconel

  • Description: This nickel-based superalloy is highly resistant to oxidation and corrosion, especially at high temperatures, making it suitable for extreme environments.
  • Applications: Often used in aerospace, chemical processing, and marine applications for parts that endure high heat and stress.
  • Grades: Inconel 625 and 718 are popular for prototyping due to their weldability and excellent high-temperature properties.


Each of these metals supports the production of high-strength, functional prototypes and is used extensively across industries such as automotive, aerospace, electronics, and medical devices. Different alloys and treatments can enhance properties for specific applications, allowing these metals to meet diverse design and performance needs.

Materials for Rapid Prototyping: Rubber and Silicone Options

Rubber and silicone materials provide flexibility, resilience, and high durability, making them ideal for rapid prototyping projects that require elasticity, impact absorption, or temperature resistance. Here are common rubber and silicone options for prototyping:


1. Silicone Rubber (LSR)

  • Description: Liquid Silicone Rubber (LSR) is highly flexible and can withstand extreme temperatures, both high and low. It is frequently used for parts requiring tight tolerances, biocompatibility, and durability.
  • Applications: Ideal for medical devices, seals, gaskets, and consumer products, especially those exposed to harsh environments or requiring hypoallergenic materials.
  • Properties: Offers excellent heat, UV, and chemical resistance, making it suitable for applications involving temperature extremes or chemical exposure.

2. Thermoplastic Elastomer (TPE)

  • Description: TPE combines the properties of rubber with the processability of plastics, allowing for both flexibility and ease of manufacturing. TPEs are often used for products that need soft, flexible characteristics along with good wear resistance.
  • Applications: Common in grips, flexible joints, seals, and consumer electronics parts, as well as medical device components.
  • Properties: Provides high flexibility, durability, and resistance to impact and fatigue. TPEs are also available in various hardness levels, making them versatile for different functional needs.

3. Ethylene Propylene Diene Monomer (EPDM)

  • Description: EPDM is a synthetic rubber known for its excellent resistance to weathering, ozone, and UV exposure. It’s often used in outdoor and industrial applications where these factors are critical.
  • Applications: Common in automotive weather stripping, outdoor equipment seals, and waterproof applications.
  • Properties: Highly resistant to aging, heat, and weather, with excellent flexibility. EPDM performs well in extreme temperatures and is ozone-resistant, making it suitable for both outdoor and harsh environmental applications.

4. Neoprene (Polychloroprene)

  • Description: Neoprene is a versatile synthetic rubber with good chemical stability and flexibility. It’s commonly used for applications where resistance to oil, water, and heat is important.
  • Applications: Ideal for prototyping wetsuits, protective gear, gaskets, and various automotive parts.
  • Properties: Provides moderate resistance to heat, oil, and wear, with added flame resistance. Neoprene is known for its flexibility and durability in a variety of environments.

5. Nitrile Rubber (NBR)

  • Description: Nitrile rubber is highly resistant to oils, fuels, and chemicals, making it a popular choice for seals and gaskets. It’s widely used in industrial and automotive applications.
  • Applications: Suitable for fuel hoses, O-rings, seals, and other automotive parts exposed to oils and chemicals.
  • Properties: Excellent oil and chemical resistance, moderate heat resistance, and good tensile strength. Nitrile rubber is ideal for parts exposed to petroleum products.

6. Polyurethane (PU)

  • Description: Polyurethane is an elastomer known for its abrasion resistance and high tensile strength. It’s often used when a balance of flexibility and toughness is required.
  • Applications: Commonly used for wheels, tires, seals, and flexible parts needing high wear resistance.
  • Properties: Offers excellent tear resistance, elasticity, and load-bearing capabilities. Polyurethane is highly resistant to wear and performs well in dynamic applications.


Rubber and silicone options for rapid prototyping offer unique benefits tailored to applications that demand flexibility, resilience, and resistance to environmental factors. The specific choice depends on the application requirements, from chemical resistance in nitrile rubber to temperature resilience in silicone.

Can’t Find the Rapid Prototyping Service You Need?

Our experts are here to help you design the perfect solution to bring your concept to life.

Your Prototyping Partner

Need Assistance with Rapid Prototyping?

Choosing the right prototyping approach can be challenging, and our team is here to help with:

Rapid-Prototyping-Service

Industry-Specific Prototyping Solutions

Prototyping Services for Every Industry

With experience across multiple industries, we offer custom prototyping solutions for businesses around the globe.

FAQs for Rapid Prototyping

Your Top Questions Answered

Rapid prototyping is a group of techniques used to quickly fabricate a scale model or functional part of a product using 3D computer-aided design (CAD) data. Common methods include 3D printing, CNC machining, and injection molding.

Common materials include plastics (ABS, nylon, PC), metals (aluminum, stainless steel), rubber, silicone, and composites. Each material has unique properties and is chosen based on the prototype’s functional requirements, like flexibility, durability, or temperature resistance.

Prototype turnaround times can vary from a few hours for simple 3D-printed parts to several days for more complex designs requiring finishing processes. Speed largely depends on the technology used, design complexity, and post-processing needs.

Rapid prototyping allows for quicker design iterations, enables functional testing, and helps refine a product’s design before full-scale production. This process significantly reduces time to market, minimizes costly design changes, and allows for hands-on feedback early in the design phase.

While rapid prototypes are mainly for design validation, some advanced prototypes, especially those made from durable materials like metals or industrial-grade plastics, can function as end-use parts. However, they may lack the durability or finish of mass-produced items.

Industries such as automotive, aerospace, consumer electronics, healthcare, and manufacturing commonly use rapid prototyping. It is particularly valuable in fields where testing and iterating designs rapidly are critical.

Rapid prototyping is cost-effective for creating initial models and testing concepts without the need for expensive molds or setups. For small production runs or highly customized parts, it can also be more economical than traditional manufacturing.

3D printing is one technique used within rapid prototyping to create models. Rapid prototyping is a broader term that includes 3D printing but also encompasses other methods like CNC machining, casting, and injection molding.

The precision depends on the method and material. Technologies like SLA and SLS 3D printing can produce highly detailed parts, while CNC machining provides high accuracy for metals. Precision may vary based on the tolerances required by the prototype's application.

Rapid prototyping is primarily used for small batches and pre-production prototypes. However, some techniques like injection molding can bridge to low-volume production, but larger production runs usually require traditional manufacturing methods.

Request an Online Quote for Rapid Prototyping and Get a Design Analysis Today!

GET OUR OFFER

Get an online quote and injection molding design analysis today.

Didn’t find what you want,
ask our leader for help directly!

Talk To Our Boss !