Custom injection molding for plastic prototypes and production parts, ready in as fast as 1 day. Get your quote now.
Certifications
ISO 9001:2015 | ITAR Registered | Critical to Quality Inspections
Ensuring the perfect design for your plastic components is crucial, which is why we offer tailored solutions to help you make informed decisions at any stage of the plastic injection molding process. Whether you’re in the early stages or finalizing your designs, we provide samples and prototypes that guarantee the success of your project.
3D/2D render sample commonly used for visualizing part designs, simulations, and fit testing. Ideal for small run projects and early prototyping.
non-colored prototype commonly used for testing structural integrity, dimensions, and material properties. Perfect for small run projects.
Digtally sample commonly used for testing testing design features, fit and aesthetics. Great for small to medium run projects.
Production quality sample commonly used for final evaluation before mass production. Ideal for medium to large run projects.
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Order a complete production with us, and we’ll waive your sample and prototyping costs. Plus, benefit from our comprehensive desgining service, ensuring a hassle-free experience so you can focus on your core business.
*Certain conditions apply depending on the size of your order. Please contact our experts for more details.
Physical samples and prototyping isn’t where we stop. We believe that getting that perfect packaging you’ve always wanted involves a lot of attention and care which is why we provide services to ensure your mass production orders are not affected by mistakes or delays.
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We offer a range of plastic materials, tailored to your product needs, ensuring durability, safety, and performance. Our expertise includes selecting materials with impact resistance, high tensile strength, and chemical compatibility for various applications.
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Our engineering team ensures that the structure and dimensions of your plastic components are precisely validated, guaranteeing a perfect fit for your product. We optimize mold design for efficiency and accuracy, reducing waste and production costs.
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To avoid errors in mass production, we implement rigorous proofing processes, including mold testing and color matching. Our quality control ensures that every part meets the highest standards before full-scale production begins.
Plastic injection molding is a precise and efficient process used to create high-quality molded parts. Here’s how it works:
Before the actual molding begins, we offer comprehensive feedback and design consultations to help you avoid potential pitfalls in mold design. This early stage is crucial for ensuring the success of your parts.
Once your design is ready, we use a scientific molding approach. This involves carefully optimizing and monitoring key variables like fill speed, hold pressure, and cooling time. Our goal is to deliver consistent, reliable parts with each production run.
The process begins with resin pellets loaded into a heated barrel. These pellets are melted and then injected into the mold cavity under high pressure. The mold is designed to shape the molten plastic into the desired part. After the plastic solidifies, the part is ejected from the mold, and the cycle repeats for mass production.
Throughout the process, we use automated inline CMM technology to ensure dimensional accuracy. This technology helps us generate detailed reports without adding extra lead time.
In summary, plastic injection molding combines careful design, scientific molding techniques, and automated quality control to produce high-quality parts efficiently. Whether you need a prototype or a full production run, this process ensures that your parts meet the highest standards.
The cost of a plastic injection mold varies widely depending on factors like complexity, size, and material. Prices can range from a few thousand dollars to over $100,000.
Numerous materials can be used, including thermoplastics like ABS, polycarbonate, polypropylene, and more specialized resins like PEEK or nylon, depending on the desired properties of the final product.
Advantages include high production efficiency, repeatability, the ability to produce complex shapes, and a wide range of material options that offer various mechanical and aesthetic properties.
Lead times for plastic injection molding typically ranges from a few days to several weeks, depending on the complexity of the mold, the material used, and the production volume. Some injection molding orders can ship in as fast as 1 day.
Choosing the right process (hydraulic, electric, or hybrid) depends on factors like part complexity, production volume, and precision requirements. Consulting with our experts can help determine the best fit.
Hot runner systems keep the plastic melted within the mold, reducing waste, while cold runner systems allow the plastic to cool and solidify in the runner, which can be recycled but requires additional processing.
material selection depends on factors such as part performance, durability, chemical resistance, and cost. Consulting with our experienced injection molder helps ensure the best choice for your application.
Yes, injection molding is well-suited for complex geometries and intricate designs. We offer design consultation to ensure your parts are optimized for manufacturability.
0086-18057179052
info@plasticssolution.com
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